Our work cycle
TECHNOLOGY
We combine 3D printing technology with clinical expertise to create unique solutions that transform lives.
A legacy of Research & Development
We have been at the forefront of biomedical materials and advanced implant manufacturing for over a decade. Our expertise in porous metal scaffolds for bone regeneration, metal 3D printing, and advanced osteoconductive structures dates back to well before biosurgex was founded in 2018. Still within ITC, in 2010, we acquired one of the first commercially available titanium 3D printers in the world, paving the way for innovative, proven, cost-effective patient-specific and off-the-shelf veterinary implants.
OUR TECHNOLOGIES
Innovative technologies for improved clinical results
Our research and development efforts have led us to focus on some key technological pillars that redefine bone and joint reconstruction, such as:
Biomimetic, osteoconductive titanium scaffolds
Engineered to mimic natural bone structure, these scaffolds combine ultra-high porosity (up to 90%) with exceptional mechanical properties. The result is a material that behaves mechanically like bone, optimizing load distribution and promoting bone regeneration through enhanced cell adhesion and vascularization.
Flexible titanium structures
Designed to replicate the biomechanical properties of non-rigid musculoskeletal tissue, these structures offer greater compliance and adaptability, making them ideal for dynamic implants. A patented technology that bridges the gap between rigid metal implants and the natural movement of the human body.
Easier and safer fixation mechanisms
A patented polyaxial locking screw mechanism self-aligns plate and screw threads. A technology that helps reduce complications from misalignment, which can be a challenge in fracture fixation, and improves both surgical flexibility and implant longevity.
The biosurgex Process
Custom implant workflow
At biosurgex, every patient-specific implant follows a rigorous, collaborative process to ensure optimal fit, function and surgical success. Our workflow integrates surgeons’ clinical expertise, advanced engineering and quality management.
Starting with case assessment and imaging, surgeons provide key clinical insights while our team contributes with technical expertise. Together, we refine the surgical plan, implant design and validation, ensuring the best possible outcome. After manufacturing and quality control, the process culminates in the surgical procedure, where innovation meets patient care.
1. Case Evaluation
The surgeon and biosurgex assess the patient’s condition to determine the need for a custom implant solution.
2. CT Image Transfer
3. Clinical Briefing
The surgeon outlines the clinical case details, objectives, and specific surgical requirements.
4. Image Segmentation
Biosurgex processes the CT scans to isolate and define the relevant anatomical structures.
5. 3D Anatomy Modeling
6. Surgical Planning
Biosurgex and the surgeon collaborate to define the optimal surgical approach and implant positioning.
7. Implant/Instrument Design
8. Design Analysis and Validation
9. Surgeon’s Approval
10. Manufacturing
Biosurgex utilizes advanced 3D printing and machining technologies to produce the custom implant.
11. Quality Control
12. Shipping
13. Surgical Briefing
A final discussion between biosurgex and the surgical team ensures all details are understood before the procedure.
14. Surgery
Case evaluation
The surgeon and biosurgex assess the patient’s condition to determine the need for a custom implant solution.
CT image transfer
Clinical briefing
Biosurgex processes the CT scans to isolate and define the relevant anatomical structures.
Image segmentation
3D anatomy modeling
Biosurgex and the surgeon collaborate to define the optimal surgical approach and implant positioning.
Surgical planning
Implant/instrument design
The implant design undergoes biomechanical analysis and validation to ensure optimal performance and safety.
Design analysis and validation
Surgeon’s approval
The surgeon reviews and approves the final implant design before manufacturing.
Biosurgex utilizes advanced 3D printing and machining technologies to produce the custom implant.
Manufacturing
Quality control
The final implant and instruments are securely packaged and shipped to the hospital in time for surgery.
Shipping
Surgical briefing
A final discussion between biosurgex and the surgical team ensures all details are understood before the procedure.
The surgeon performs the procedure using the custom implant, ensuring optimal patient outcomes.
Surgery
biosurgex
Let biosurgex Support Your Patients Today
Discover how our four-step process can revolutionize your surgical outcomes. Contact us today to discuss your needs and how we can provide personalized solutions for your patients.
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